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oldeskewltoy

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Posts posted by oldeskewltoy

  1. any old engine should be rebuilt.......  SR20, or 4AGE...  If the rod hasn't broken(SR20)... you might just be able to machine the crank and run oversize bearings.  Do you have a FR type transmission for the SR20?

     

    A smallport is the best of the 16V 4AGE versions... to run it in your car you will need to do some custom work on the intake manifold (either a cut and shut, or a clip and flip - you need the T/B end reversed), OR run ITBs.  you will need to deal with the cooling system as previously mentioned.  

  2. 12 hours ago, altezzaclub said:

     

    Have you ever seen a K head Dan?? or shall we send one over for you to play with??  I think it would be an amazing educaton for all of us on here!

     

    a LONG time ago... back when I began, a local friend had a 84 Starlet(?) with a 4KE, and he had spent $$ on a ported head, and intake.   Well his ported head had a crack, and so after we bought a replacement KE head, I GENTLY did some porting, mostly to try and match his head to the ported intake.  I did a tiny (insufficient) amount of exhaust porting as well.  The most significant work I did on it was to clear away casting marks in the top of the head to allow for better oil drainage

    untitled40.jpg

  3. On 7/7/2017 at 10:21 PM, altezzaclub said:

    Interesting how it drops the two small aperture volumes. Are they just the margin of error?

    I assume if the velocity went up then they would perform better than stock too.

    no margin of error, there are small drops in volume @ .050, and .100 - after the new valve job I'm hoping to gain some of these #s back

    To keep it as simple as I can for a wide audience....   Part of the bowls shape, and part of the bowls/ports size, as well as the original valve job "helped" the .050, and .100 lift #s, but the first 2 seriously restricted volume.     In essence the original port/bowl shape was to "extend" the 3rd angle(throat angle) of the valve job to an extreme to maximize port velocity, at the expense of volume and the 7AF has very good port velocity - just find a dyno print out of a stock 7A and you will see it makes a nice torque curve.  But @ 115hp it leaves volume on the table. 

    The goal here is to increase cylinder filling, and while I know some of the velocity has dropped do to porting, the drop is minor compared to the gains.   From a bit of digging (3rd post down - http://www.wheelsjamaica.com/wheels_forum/index.php?topic=165509.0 )  The 2nd gen camshafts are 224 duration overall.  

    2nd GEN
    Overlap: 8.00 degrees
    Intake Duration: 224.00 degrees
    Exhaust Duration: 224.00 degrees
    Intake Installed Centerline of 106.00 degrees ATDC.
    Exhaust Installed Centerline of 110.00 degrees BTDC.

    We can do a bit of math, and a bit of guessing( duration @ .050")  18 degrees of ramp(36 total - up and down) are common on 4AG cams, so we can assume this, and then subtract 36 degrees to find the duration @ .050" for the 4/7AF cams:  36-224=186.   ASSUMING the ramp is correct, or even close we are @ or near 186 degrees duration @ .050".  Now we are given the centerline @ 106, so there is half of our 186 before 106, and the other half after it.   Subtract 93 from 106 and we make an educated guess the cam is open .050" @ 13 degrees after top dead center, 13 degrees off TDC the downward moving piston is not yet at peak draw.    At this point the cam lift is opening faster now, in the next 93 degrees, the lobe will open to .338".  And this is where the volume advantage will fill the cylinder better, for the cylinder will be at its peak vacuum, when the valve is open higher.

     

    I hope that wasn't too overwhelming.........

     

    For those who like numbers:  add up all the volumes at all the lift points except .350" as the cams don't lift to here, now double the result.  Now compare before vs after.... Before 1236.2 cfm total, vs after 1354.2 cfm

     

     

  4. So before I can dig into this, I'll need to get it on my flowbench and see what is in her.  To do that I need a new valve setting jig.  

     

    This pair of contraptions are what I used 7 years ago.... 

    flowbench_tool_from_OST-011.jpg

     

    It worked.... kinda... but it took most of a day to get readings :(

     

    Since this is a clients head, a more reliable, and accurate tool must be made.... and so it began life as most of my valve setting tools do... in plastic

    flowbench_tool_milti_panel.jpg

     

    Not only is this tool far better, and far more accurate, it takes only a few minutes to set it up.

     

     

    and now that I have the tool, the numbers... please

     

    flowbench_before.jpg

     

     

     

    more to come..... :D

  5. On 6/27/2017 at 1:01 AM, 7000rpm said:

    Cool

    which turbo are they looking at running?

    Garrett GT2554R (aka GT25R) Ball Bearing Turbo 

     

    Dual Ball Bearing GT25R Turbo assembly with internal wastegated turbine housng assembly. T25 .64A/R   turbine with 5 bolt flanged outlet. Very Good turbo response for 4 Cyl applications. This turbo has a flow capacity of about 250HP.

    Turbine
    -Wheel: 53mm w/ 62 trim
    -Housing: .64 ar


    Compressor
    -Wheel: 54.3mm w/ 60 trim
    -Housing: .80 ar

     

  6. 7 hours ago, 7000rpm said:

    Cool

    which turbo are they looking at running?

    I've asked... hopefully I'll get a response........

     

     

    Those 2nd gen intake ports are so steep.

    That they are.....

    showing_chamber_pair_and_exhaust_port_di


    The intake valves are also bigger, 1st gen 30mm, 2nd gen 31mm   ;) 

     

     

    That is the extent of the good news... the bad news....  the front oil drain still interferes with the exhaust flow on #1 exhaust port   :( 

    _1_exhaust_port_interference3.jpg


    exhaust_port__1_4_2_panel.jpg

     

     


    more to come.......    cheer.gif

  7. USA member here so unsure of T18, but I have a 1983 E7 coupe that I've fitted AE86 struts too.

     

    The most significant difference for fitting AE86 struts into an E7 chassis is the E7 chassis has 12mm more room between the strut towers....  Let that sink in.

     

    What that 12mm does is change the kingpin angle of the axle/strut - So using AE86 struts(brakes) in an E7 results in positive camber - you don't want positive camber.   So if using AE86 strut tubes... you either need adjustable tops, or a longer lower control arm to adjust for the difference in kingpin angle

     

    DOH ... springs.....   I'm pretty sure you can't run AE86 springs in E7 strut tubes...  I've forgotten the specifics, but it was either the lower, or upper spring retainer that has different diameters

  8. On 5/9/2017 at 5:26 PM, caspar said:

    Gday just wondering if anyone could help me out! Iv pulled a bigport 4age, ecu and loom out of a running ae82 and put it in my ke70 along with 20v quad throttles. It starts if u give it some throttle but runs like shit and doesn't idle, any help would be much appreciated. Cheers

    Why do people do this?  I know it looks/sounds cool, but the grief is just not worth it...   I'm all for running a 4AGE, but with a stock 4AGE run a single t/b.  Yes, I know you have a fwd intake, either find a rwd intake, or engineer your air cleaner to work from a fwd manifold.   IT is SOOO MUCH easier, AND it will be turn key (everyday) reliable too!

     

     

    apologies for my opinion.........

    • Upvote 1
  9. On 5/15/2017 at 3:35 AM, Ben carne said:

    G'day every one I'm new on here I am rebuilding a KE30 3Kcorolla with my mate so far we've rebuilt the engine new pistons rods bearings ect bought a 4K carburettor reconditioned, extractors and a custom made 2.5" exhaust I'm want to buy and install a performance cam shaft to give her a bit more. Just wanting to no what you lot have done what your running and where you got it from some part numbers would be awsome as well.

    thanks heaps 

    What is the current compression ratio?  Is it higher then the stock engine?   

     

    Before spending $$ on cams, you might look @ raising the engine compression enough to better utilize the cams you decide on.   

  10. I try to be careful when it comes to accessorizing Surreptitious...  don't want her looking trashy...  So these became available....

    quarter_panel_louvers_4.jpg


    and I jumped on them... fit isn't bad...  

    quarter_panel_louvers_3_panel.jpg

    They are just propped in there for now, I'll need to come up with a method to mount them securely as the original mounts were not included


    repairs????   

    Was out running a few heads out to the machine shop and all of a sudden the blinkers slow to a crawl....  found the directional relay, and replaced it....  

    a16bd7e2-a60f-4cb1-8832-c5e125b4ed28_1.9

    Oh...  I also acquired(purchased) a new set of wheels....  15x6.5 +19 for the fronts, and 15x7 + 13 for the rears....   

    SSR_Reverse_Mesh_staggered_set.jpg

    should be here in about 2 weeks......
     

  11. I suspect you're not the lowered car type ;)

     

     

     

     

    Got this pic a few years ago when my friend (in pic looking at other car) and I were out doing some tuning to increase fuel efficiency.

     

    twin____.jpg

     

    Front is a little bit lower, an inch maybe a tiny bit more, the rear is not lower, it might even bit a tiny bit taller.... providing a small forward rake to the car...... ;)

  12. sorry late to this little chat..... I've done a little "K" engine port work..... very early on.

     

     

     

    anyone test their work on a flowbench?? unfortunately my bench was not available when I did my K porting....

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