Jump to content

Ae82 Gokai - It May As Well Be A Wife.


carbonboy

Recommended Posts

Members dont see this ad

You do know, if it's a Holden or Australian Ford, you will have to revoke your rollaclub membership.....

 

Chrysler's are OK

 

No, no & no thankfully :laff: It's my mates project that looks to be a (very) long termer, I'm just glad I'm still allowed space in there!

 

your hatch is looking good champ :D

nice to see yet another ae82 being done!

 

and parrot, MoPars are the shit :D :D :D

 

Cheers dude, it might be being done slowly, but at least its being done.

 

I spent today cleaning out my own shed so that I actually have some space to move, as I've just been dumping stuff in there at random. Then moved on to Sudi who is being used as mobile car parts storage atm & organised the gear in her. I even (dear lord) threw out my old door trims from Blue Thing as well, since I replaced them with spare TC items I have no use for them! Throwing stuff out feels weird... :S

Edited by carbonboy
Link to comment
Share on other sites

Well today didnt go as I expected :( I rolled up at my mates house to help him unload his project off the trailer & into his shed as he couldnt be arsed doing it at 1am when he got back. I ended up getting about 3 sips into the coffee waiting for me when I started coughing pretty hard & couldnt stop for about 15 min. Just as a by the by, no I hadnt been drinking last night.

 

When I did manage to stop coughing, I proceeded to be violently sick in the backyard. After this it was time for a little lie down thinking I'd feel better after that. But after crashing on the couch with a blanket & hot water bottle I found myself shivering uncontrolably to the point where my back started to cramp up. 15mins of being in a hot shower later I was still shaking, so my mates decided we were going to the hospital. I managed about 100m through the carpark before I was struggling to stand up let alone walk so they got me a wheelchair & pushed me the rest of the way, blanket, spew bucket & all!

 

Care to have a guess what medical treatment I recieved? 2 Panadol (codeine equals lots more vomiting)& a 3 hour plus wait for no f***ing sign of a doctor. Sure, admit the 15 year old girl with a sprained ankle (which she's putting weight on so it aint that bad) in front of me, sure even the 2 year old kid with a cough can go in. But the guy who, 6 hours ago was quite physically okay & is now barely capable of walking, is still dry retching in the waiting room & has a 160 BPM heartrate sitting still can just wait some more apparently.

 

Probably not the right thing to do, but I finally cracked the shits, dragged myself up & staggered out. If I wanted to take 2 panadol & sit around watching V8 Supercars for over 3 hours, I'D DO IT AT HOME!!! :angrybird: I may be being a little bit dramaqueen-esque here, but it just kills my faith in governments when one of their priorities ISNT to you know, make sure the people who pay their taxes & vote for them are looked after?

 

Sorry, I shouldnt start up a rant, I'm too tired & sore for it. Gonna hit the sack & hope getting up for work tomorrow doesnt hurt too much! :unsure:

Link to comment
Share on other sites

Well, I'd like to introduce you to my projects shedmate...

 

post-5437-061580300 1303542486_thumb.jpg

 

I believe its a 1972 Leyland Mini. No engine or gearbox but there's some major plans in place apparently so no issues there.

 

post-5437-076513600 1303542336_thumb.jpg

 

I've finally gotten off my arse & scuffed back the primer on the drivers side sills & taken to them with body filler. The plan is to just smooth them out, not fill in completely or my trim wont clip back on. :wink:

 

post-5437-039312900 1303542598_thumb.jpg

 

This bit down the A-pillar was a pain.

 

post-5437-062982600 1303542696_thumb.jpg

 

post-5437-025203600 1303542770_thumb.jpg

 

Requiring the making of a custom scraper.

 

post-5437-088927800 1303542972_thumb.jpg

 

It'll sand up alright.

 

post-5437-018268100 1303543094_thumb.jpg

Edited by carbonboy
Link to comment
Share on other sites

This afternoon I decided to bite the bullet & put my newly acquired welding skills into practice. The first step was to get a rough idea of how much metal had rusted beyond redemption.

 

post-5437-032604900 1303573592_thumb.jpg

 

A little bit of 'exploration' grinding later.

 

post-5437-046499900 1303573649_thumb.jpg

 

After grinding, I noticed these two patches...It appears someone had beaten me to this at some stage of its life.

 

post-5437-059324100 1303573713_thumb.jpg

 

Underneath, rust bubbling around all over the place on the bottom.

 

post-5437-022933600 1303573786_thumb.jpg

 

Hatch ventilation version 1.0 :wink:

 

post-5437-030928700 1303574250_thumb.jpg

 

The guilty (rusty) party.

 

post-5437-079073200 1303574345_thumb.jpg

 

Edges cleaned up with a grinder, paint removed from weld areas & thorough wash with wax & grease remover.

 

post-5437-033446900 1303574403_thumb.jpg

 

Then I took the piece I cut out to my other TC & traced the outline of the piece, adding 5mm all around to allow for trimming.

 

post-5437-003250900 1303574558_thumb.jpg

 

Shown here is the fully hectik shield I set up to prevent damage to items in the car from sparks generated during the cutting process.

 

post-5437-027057300 1303574588_thumb.jpg

 

Oh bugger, now I have a big hole in my storage room...

 

post-5437-086827200 1303574695_thumb.jpg

 

Problem solved! This outta keep the bugs out.

 

post-5437-024773500 1303574832_thumb.jpg

 

The next step was to go back to the build & test fit the new piece. It was a simple matter of placing it inside the wheel tub, line up & scribe a cut line. A few minutes work with a set of tin-snips (thankyou roofing component of my apprenticeship!) & this is how it sat. Literally... I think I got lucky & it fitted so nicely it just sat there for me.

 

post-5437-064766900 1303574888_thumb.jpg

 

I didnt trust it to stay there though, so it was braced with jackstands underneath, a welding magnet & a clamp until I could tack it into place.

 

post-5437-077254800 1303575094_thumb.jpg

 

Yes, I'm using Oxygen/Acetylene, not a MIG welder. I like the oxy (cheap & does the job), what can I say? :yes:

 

post-5437-044467200 1303575164_thumb.jpg

Edited by carbonboy
Link to comment
Share on other sites

Managed to get some tacks laid down & some small bits welded properly. Couldnt go much further than this as things needed a little tweaking due to minor heat distortion & it was a bit late for hammer/dolly work!

 

post-5437-099932100 1303576044_thumb.jpg

 

Blew a few small holes at first, but these were easliy filled. 1.4mm filler rod FTW!

 

post-5437-092932900 1303576160_thumb.jpg

 

View from the outside, some areas of good penetration, some not so good. Will do a run around the outside later to make sure its all sound.

 

post-5437-007720100 1303576223_thumb.jpg

 

post-5437-084826400 1303576381_thumb.jpg

 

Nothing attracts pussy like a guy working on a 'rolla...except one holding the cat food box!

 

post-5437-013546900 1303576488_thumb.jpg

 

Will finish in the daylight hours, maybe even get a start on that sunroof hole... :yes: I have the bit I need cut out & ready to go, just wanted to hone the skills on a section not as easily seen as the roof. :blush:

 

post-5437-081263300 1303576720_thumb.jpg

 

Before anyone asks, NO, I did not cut this out of Blue Things roof. :laff: I cut it from her former bonnet which I warped the sides of making the mould for the carbon item. Nothing goes to waste here!

 

post-5437-080253400 1303576813_thumb.jpg

Link to comment
Share on other sites

Back at it, this bit was a pain.

 

post-5437-059669600 1303691541_thumb.jpg

 

On the downside, I blew a few holes :bash: On the upside, I've become pretty darn good at filling them! :cool: Doesnt matter how long you've been welding, you still jump when the torch backfires on you :laff:

 

post-5437-062812700 1303691574_thumb.jpg

 

Its in! Well this side anywho.

 

post-5437-089546800 1303691774_thumb.jpg

 

Okay, so it aint MIG-neat, but its sound.

 

post-5437-014456400 1303691923_thumb.jpg

 

Now for the drivers side.

 

post-5437-050301400 1303691990_thumb.jpg

 

An interesting way of getting the right fit...

 

post-5437-024621100 1303692070_thumb.jpg

 

Tack, tap with hammer, tack, tap with...repeat!

 

post-5437-017455000 1303692115_thumb.jpg

 

post-5437-012592500 1303692174_thumb.jpg

 

post-5437-029150900 1303692215_thumb.jpg

 

All done! :yes:

 

post-5437-002269600 1303692278_thumb.jpg

 

post-5437-015124800 1303692353_thumb.jpg

 

post-5437-025414200 1303692367_thumb.jpg

 

Not all the weld run looked like this, but a clean up with a grinder will help me find any dodgy spots. *fingers crossed there are none*

 

post-5437-016593500 1303692406_thumb.jpg

 

post-5437-012891600 1303692490_thumb.jpg

 

That darn cat!

 

post-5437-076306800 1303692550_thumb.jpg

 

The sunroof infill piece is on for today!

Link to comment
Share on other sites

Just done a run home to do some washing, thought I'd upload these progress shots now & the final results when I get back tonight. Got the sunroof fill piece ground & washed, same with the area surrounding the hole.

 

post-5437-084000700 1303721608_thumb.jpg

 

Getting good alignment any way possible!

 

post-5437-066520900 1303721864_thumb.jpg

 

Happy, happy, happy!

 

post-5437-072276200 1303721930_thumb.jpg

Link to comment
Share on other sites

This project, proudly supported by BEER :laff:

 

post-5437-019144700 1303780364_thumb.jpg

 

Tacky, tacky, tacky, tacky...

 

post-5437-062560500 1303780399_thumb.jpg

 

post-5437-035847900 1303780469_thumb.jpg

 

post-5437-014474400 1303780519_thumb.jpg

 

All looking good so far.

 

post-5437-067362800 1303780690_thumb.jpg

 

Started running some small weld sections.

 

post-5437-085852900 1303780768_thumb.jpg

 

post-5437-047248200 1303780813_thumb.jpg

 

It was at this point I ran out of acetylene. :bash: >| :bash: Public holiday, BOC not open...sooo close!! On the upside, once I get a fresh cylinder I'll be able to finish the sunroof & fix the broken hinge on the shed door. Bloody hard to open when the door only has one hinge, could do it with the arc welder but I so prefer the oxy over it I lack the motivation to dig it out of my shed.

 

Going to use today as an actual day off over this long, long weekend & try to get prepared for going back to work. :( I'm glad I don't do metalwork for a living, I take forever to do anything that a profesional would finish before lunch :P On the upside, I'm not paying labour costs!

Link to comment
Share on other sites

So much for being out of acetylene! It was bloody cold last night when I called it quits, so I went back today with a small brainwave. I left the cylinder out in the sun for about 10 minutes & I think I managed to eke enough gas pressure out of it to finsih of the job! WIN!

 

post-5437-040590300 1303822705_thumb.jpg

 

post-5437-025236200 1303822731_thumb.jpg

 

A bit of buckling/distortion to deal with but at least my sunroof will now fit! I even think my welding techniques getting better...maybe :laff:

 

post-5437-094414800 1303822781_thumb.jpg

 

Am so happy now that this lot of major works is done & dusted.

 

:dance: :dance: :dance:

Edited by carbonboy
Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
×
×
  • Create New...