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Basic Guide To Turboing A K-Series Engine


clean55

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My 16 step guide in how to Turbo a K series motor! (Major steps only)

 

1- Relocate the Battery to the boot

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2. Strip old manifold/carb/headers off

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3. Make a turbo manifold

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4. Using a metal exhaust gasket mount up that bad boy!

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5. Find a suitable turbo for the engine. I used a custom front and rear housing carbon sealed setup i found of a dude in Melbourne

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6. Mount up the turbo and start to get Excited!!

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7. Attach all the lines and chosen Carby, as well as whatever crazy setup you fabb'd up to make a filter fit.. Remember to ensure your Turbo oil return line is in a horizontal fitting into the sump as high up on the sump as you can get it and with as much of a downward slope as you can get it!

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8. Get an exhaust made up. I have a 2.5" Lobster joined exhaust running one hotdog muffler mid pipe.

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9. Lock up the dizzy.. or you WILL blow head gaskets! As Taz_RX said use lockwire not zipties! (I went from points to electric and I highly recommend it especially if you are using boost.)

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10. Get a new fuel pump because any boost pressure above around 8PSI I found the stock mechanical pump struggling... I went with a Carter P4600HP Electric Fuel Pump which was around $130 shipped and is a high quality pump a little bit loud, but i like that lets me know its working!

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11. Find a fuel regulator as you will need one with a pump pushing anything more than 3PSI to be safe or you will flood the carb seals. I got this old holley one for $40 off one of my rotary mates, but I'm fairly certain a 1-4psi holly fuel reg is only about $50 anyway.

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12. Replace your clutch you will need to.

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13. Get a friend to help you put the box back in because doing it by yourself with the car only 50cm in the air is definitely not any fun at all!

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14. Get yourself a nice array of gauges to monitor your engine after all the hard work you did last thing you want it to wreck something because you didn't know it was happening!

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15. Sit back and look on as your K Motor now looks much nicer than it ever did

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16. Turn the key boost away and enjoy chopping 4age boys!

First start ---->

Running good ---->

 

 

THE END!

 

 

Now everyone loves a boosted k motor so get use to explaining everything you have done and enjoying the bewilderment of people minds when they realise you have a carb instead of an ecu and you can tune it with a screwdriver :D

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What my car actually looks like these days

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Thanks for reading

 

-Kim

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