
G46
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So.. The not charging issue came to an end.. I found out that the fusebox is not receiving 12v as its suppose to. Thus not able to provide suffocient voltage to activate the coil inside the voltage regulator.. I measured voltage from battery post to starter motor = 12.5V Measured from battery post to fusebox = 3V (too much voltage drop) Measured resistance from battery post to alternator B+ = 0.3ohms Measured resistance from battery post to fusebox = 90+ ohms So i traced the thick white wire..removed the insulation tape to see where it taps into..and i found out a heavily oxidized join, so i cut section by section until i see a good bare copper conductor. Gave it a good squirt of contact cleaner Pull a new 8 Gauge cable from battery to the alternator B+ post. And join them back to the fusebox Measured the resistance from battery post to alternator B+ = 0.2 ohms Measured the resistance from battery post to fusebox = 0.3 ohms Since then, i started the engine and it charges right up..measuring 14.5V across battery terminals.. Next is headlights wiring which altezzaclub has posted, and also tackling something funnier which is whenever i press the brakes, it turned on the cluster light..its following the brake light.. By the way. Just to share my ride on new wheels 15x8x9 et0 wrapped on 195/50/15 all around
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came out not the brakes is the main culprit, it could be internally shorted alty, I'm gonna source out a used alty from my friend, he got one wagon about to be scrapped, so this is my opportunity to pull out parts from the car. will post updates after this
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So back to electrical gremlin..what relay is on the kick panel fuse? Its humming when i turn off the ignition..i was about to test drive the car again after fixing, somehow when i press the brake..car shuts off and leads me to believing the car has the brake wiring issue..could be short to ground, i remember the previous owner mentioned the turn signal lit up if he steps on the brake. I'm gonna isolate the issue one by one and go from there
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[B]Name[/B]: Gee [B]Car[/B]:1982 KE70 GL [B]Motor & Driveline[/B]: stock 4k, 5spd stock tranny and diff [B]Suspension & Brakes[/B]: lowered coils, stock brakes. [B]Wheels & Tyres[/B]: currently on 14" but 15x8x9 et20 waiting to be installed wrapped in 195/50/15 [B]Interior[/B]: stock [B]Body[/B]: converted to DX looks, BMW headlights, small triangle rear window cover & rear windshield rain runner, body all bone stock [B]Other[/B]: upgraded the door lock cylinder to different lock and unusual key
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chin lips is slightly crooked, nevermind about that, will be repaired. front view with the bmw headlights
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Banjo, it was my original regulator, here in my country we call it as cut out, as it disables the starter and stop the alternator from charging. i opened it and found the coil inside for switching was burnt. the new alternator i bought also wont work, as the 3 wire connector is on the back, while the original is on the side. even i extend the wiring, still doesnt work.. so i put back my original alternator, but with new regulator/cut out, it works..however after a while..my regulator failed again, i don't see any trace of burnt inside the regulator/cut out coil, it doesnt charge now..just in case, i bought a new regulator again since its dirt cheap.. as for the headlight, i will try to get it working as the previous owner hacked the wiring, i will figure it out and re-do the wires, because i run dual headlight here, converted to DX from GL with bmw headlights.
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thanks mate..next week she should be on her new wheels
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I agree, if this car is still holding strong, I'm gonna let my first born to drive it
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Thanks, but i like to keep it to stock engine, as chaging the engine to make it road legal is quite a hassle here. next on my list:- -fix the headlight wiring -recharge the AC (is it R12?) -15x8x9 ET0 wheels wrapped in 195/50/15 -full interior cleaning and bacteria killing
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gonna keep the car as part of my project car, not really a daily but more into appreciating the old car..i swapped my motorbike for this car, since i have newborn kid, so there will be not much time to ride again, i rather get a car which can bring my wife and kid to go out with..this is the current looks for the car, of course the wheels will be changed. i have a 15x8x9 et0 wheels on standby..managed to fix the not charging issue, also next is to get the headlights working again and A/C to be recharged. i have 1993 BMW 730i, 2012 kia optima and 2012 toyota fortuner..
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Huge update, after fiddling around with the help of keith's diagram, i found no tampered wire, but the new alt wont work with my car, and i have oem busted regulator, installing new regulator with the old alt works like a charm..i guess I'm gonna return the new alt, anyway what alternator with integrated regulator will work with the engine without modifying the bracket?
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Regulator is different brand from what it had in the car, but i also don't know what brand it had in the car..so i have a look on the wiring diagram, i tried giving a switched source to the regulator, it disables my starter circuit, brake warning lights..therefore unable to crank..if i disabled the switched source, it will still activate the starter and everything works fine except i have no charging
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ok i will get back to you soon..or i should try to install back the old regulator with the main relay in place
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hi Banjo, yes he did replied my PM, anyhow my alternator that i got is externally regulated still, i believe the problem goes from downstream after engine fuse 10A, if i remove the fuse, i got supply upstream, if i put in fuse (introduce load downstream) it shuts off..thus not activating the external regulator to switch on
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hi, i own a 1982 KE70 GL converted to DX appearance, one thing i notice is the car is not charging, bought a brand new alternator and regulator, still not charging..then i started contacting few of my friends, downloading almost relevant wiring diagram, came up with a missing main relay. Then i manage to source a relay from a a friend who has the same car but the car is heavily rusted and no longer roadworthy, i pulled the fusebox from it, install the main relay, bam a click on the relay, but the car still wont charge, i checked the charge fuse, its not getting power, i checked the "10A engine fuse" its not getting power, so i pulled the engine fuse out (based on wiring diagram troubleshooting) now it has power supply (checked by a test light and a multimeter) i double confirm by removing the main relay, and the supply is gone, so i put back the relay in. now if i put the engine fuse back in, the supply will be gone, no 12V, from the diagram, it wont even activate the "switched source" to the regulator..hence i my regulator will not work and will not charge. i appreciate if there is detailed schematic of the fusebox or whatever pinpoint i should look at.