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Showing content with the highest reputation on 06/27/17 in all areas

  1. So I made up a parts bath using a big old plastic container and mixing 50/50 degreaser-water and letting parts go swim for a day or so then water blast them and tooth brush clean them. Today I did the bellhousing, the gearbox outer casings, tail shaft housing and rocker covers are soaking at the moment. After a clean, has come up pretty good! I then set onto installing the new clutch fork assembly. Using all new OEM parts gives the peace of mind that everything will be all nice and dandy. Strange, can't get the fork clips new from Japan but found them on https://partsouq.com/ so that was good. The ones I had spare were all rusty. Clean backside/booty. always nice. I dummy fitted the new bolts to make sure I had them all. Found that I was missing the starter motor bolts so those will be added next to the OEM order which is already 20 items long. Today was a good day! I got my head back from Barry at MRP. Here are some photos he sent me of the head. No need to take my own. The head had to have some extra work done on it so that the 10mm+ lift cams were able to rotate without hitting anything. With receiving my head I also received the last few gaskets and bolts that I was after. Especially for the intake side of things so I could get these beauties bollted together. I installed the front input shaft seal, the output shaft seal, and also the spacer ring between the box and the input shaft that I forgot to install first time round. Nice new slave cylinder I am using OEM head studs so I have used the Toyota torque specs, so need to do the +90 +90. I just did it by eye with my last engine, decided to do it properly this time round. [ Fastforward an hour of fiddling around I got everything bolted together. I am still waiting on some new shims to arrive from Australia so I will have to wait a little bit before I can install the cams etc. [ With that, not long to go before i drop it down the guts into the KE25 and can finally start on another task. I am thinking diff shortening next. Hopefully less expensive than this engine! Today I received my new shims, installed them and also the cams. Pretty self explanatory. I a have still got to dial in the cams which I will do sometime next weekend whilst I wait for my Dial gauge to arrive. Nearly complete, I have also ordered a brand new alternator and a starter motor also for a good price. still have to order a knock sensor and get the water pump -> back of head lines fabricated with a braided line. Have to do this due to the original piping interferes with the knock sensor, and I am also not running a water based heater so I will not be using those that are included on the original hard lines either. I have also ordered the SQEngineering COP valley cover plate to suit the 2nz coils that I will be using which I should receive sometime this week. Ahh. So i made a bit of a large cock up. The cams were far too big for the original pistons, the valve reliefs were to small and when I was dialing in the cams the lobe was hitting the piston by a long shot. Instead of crying about it, I ordered some 82mm (2mm oversized) 12.5:1 compression pistons from Barry at MRP. Took my spare 7-rib block in to the machinists and got that block bored, cleaned and decked also. All is not lost with the other block, I will be using that in my AE86. I put some new frost plugs in the new block and gave it a blase of semi-gloss paint Whipped the head off of the old block Removed everything as it was instead of dismantling it (take pulley -> timing sprocket -> oil pump off, all to put it back on again) Went over to the NEW block, gapped the rings and dumped the goods in. Much better I set about to degree the cams, this time. No fowling on anything! Reconned alternator which is an 80A one It's nice to work on an engine and still have clean hands at the end of it. new bits e'ry where. So that's that for now, I will be installing the clutch and then putting it into the car next. Excited So, lesson. Do more research before completing an engine rebuild so you don't have to take all apart again.
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