ok, i'll start from the start:
i bought a 130000km 1 owner (old dude lost his license) 5spd ke 70 wagon off the side of the road a couple of months ago. it had been sitting in a padock for about 8 months storing hay. the plan is to get it re-regod for my brothers first car.
took it for a test drive, all good but the brakes were pretty (very) weak, best i could describe it is like the car was wheezing to a stop, no bite whatsoever. they did improve a bit after a few hard stops so i put it down to the surface rust on the discs, circa 1983 brake pads and possible air or water in the lines. i bought the car for $275 and drove it home. note, rear drums seem to be working fine, pedal feel was normal (ie it felt like it was getting vacuum "boost") and vacuum lines appear to be fine. i can supply photos if it helps diagnose.
just got around to replacing the pads and have run into a bit of a problem.
when i jacked up the front end and spun the rotors i noticed the pads were dragging on both sides.
took the pads out and they were rooted, only a couple of mm left and gouges out of the pad material.
went to put the new ones in but couldnt push the caliper piston in far enough to fit both pads and the rotor. the piston was too stiff for a cheap pad seperator to open fully so i ended up using a G clamp and a fair bit of (slow) pressure.
put the new pads in and bolted up the calipers. initially the rotos spun freely but when i pressed the brake pedal the caliper closed but didnt open up again, making it almost impossible to turn the rotor (much worse than with the old pads).
i then bled some brake fluid, which released enough pressure that the rotors will turn easily enough but the pads are still contacting. when bleeding it did look like there was some foreign particles coming out in the fluid and maybe a couple of small air bubbles but not much.
anyone got an idea of what is causing this and a course of action to fix it? looking to keep things budget but will obviously spend the money to get it fixed.
TSRM suggests it could be:
1. clogged master cylinder ports -> check and clean master cylinder and resvior.
or
2. frozen wheel cylinder or caliper pistons -> check, free up or renew pistons.
at first i thought the master cylinder port controlling the front brakes might not be functioning properly but if that was the case wouldnt the calipers opened all the way when i released the brake fluid?
what are the chances that both caliper pistons are stiff and just need lubricating? could i do this without taking the whole caliper apart and overhauling? other ideas?
so, what should i do? replace master cylinder? rebuild or replace calipers? something else?
if you need more info just let me know
any help would be greatly appreciated
cheers
I'm starting to wish i had kept my rusty old '55 for parts (instead of selling it to someone on here for the same purpose)