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Son Of Stig's Ke20


son of stig

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Sooo i randomly decided to buy a KE25 about 6 weeks ago, basically to put a few good bits from it into the 20, and then put it the ke25 back together with spares and give to a mate who needs a car.

 

Bits i figured id swap into the 20 were:

-supposedly rebuilt 4k with a 3k head on it (though I'm not sure how to verify that) mated to 5 speed from ke70 (the motor in the ke20 was starting to blow a little smoke, so why not?)

-newish exhaust, not loud, standard headers, but all sealed unlike my tractor spec ke20

-new carpet

-radiator

-front seats

-dash cluster (with trip meter)

and a few other little bits and pieces. everything else i decided was already better on the ke20.

 

So i waited till i had a night free, lined them up in my shed, and locked the door until it was done.

10125_1226826224425_1042110843_30707129_3299759_n.jpg10125_1226826064421_1042110843_30707125_2564162_n.jpg

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Started with the KE25 incase i had to abort for some unforseen reason and go home in the KE20.

 

Disconnected and removed all the obvious stuff; radiator, hoses, wires, tailshaft, gearbox crossmember, exhaust etc.

Also took off the centre of the rad support panel and brace to make a bit more room.

 

10125_1226828424480_1042110843_30707144_4787151_n.jpg

 

On the interior side, took out the seats, carpet, seatbelts, dash, and gear shifter

10125_1226826304427_1042110843_30707131_2922967_n.jpg

 

From there it was pretty easy to pull out the motor and box, though i forgot to buy chain on my way up to lift it with, so i busted out a hefty tow strap.

10125_1226825624410_1042110843_30707114_7065976_n.jpg

 

I was by myself which made it a little trickier, wasnt too hard but at one point it was quite uncomfortable as i had to lift the gearbox end and push the engine crane back with my legs.

10125_1226825664411_1042110843_30707115_2403234_n.jpg

 

I think it was just after this point that i washed my hands, had a cup of tea and a cigarette, and braced to do it all again to the white ke20.

10125_1226825704412_1042110843_30707116_6282020_n.jpg

 

10125_1226825864416_1042110843_30707120_6429375_n.jpg

 

Removal stage complete. Time for another tea and smoke, and get set to put the 20 back together.

10125_1226825744413_1042110843_30707117_7375929_n.jpg

Edited by son of stig
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Thats SLO-030's KE25 who sold it to me. The motor was never rebuilt. The head was though. 3K head on a 4K block.

 

It has the sports system off my KE25 project car on it too and I also changed the front stud pattern over to suit 114.3x4 via a hub swap. Still runs the standard discs. :)

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10125_1226825904417_1042110843_30707121_2802965_n.jpg

 

Assorted bits to put back in

10125_1226825984419_1042110843_30707123_7058799_n.jpg

 

Swapped over a few things like engine mounts and carby and shoved it all back in

10125_1226825784414_1042110843_30707118_3846960_n.jpg

 

Back in place with most stuff reconnected

10125_1226825824415_1042110843_30707119_1374677_n.jpg

 

For some reason the original exhaust on the (AMI) ke20 mounted differently to all the other (jap) ke2x's ive got parts from. So i just swapped the mounts and with a bit of fiddling under the car with arms and legs in all direction, got it all hooked up.

The one in the middle is the aussie ke20 one, the middle doesnt have a flange, its just pressed one side over the other

10125_1226826024420_1042110843_30707124_4023873_n.jpg

Edited by son of stig
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With the 5 speed being from a KE70, the gear shifter was a little further back

10125_1226826104422_1042110843_30707126_1952904_n.jpg

 

Enter the persuaders... 10125_1226826144423_1042110843_30707127_3796883_n.jpg

 

It was a quiet night and about 2am at this point, and for about 2 seconds my conscience though of how the noise would have swept the valley and woken up some livestock, but it had to be done to progress.

A loud 15 seconds or so later it was spacious enough

10125_1226826184424_1042110843_30707128_1371455_n.jpg

 

Covered the gap with the plate from the KE25, and put all the interior back together with the better carpet, seats, and dash.

 

Had to swap the speedo cable with the dash as it screwed in on the ke25, and clipped in with a different size end on the ke20. Also had to swap 4 of the wires on the dash cluster plug as they went to different lights/gauges on the different dashes. I wrote down somewhere which ones to swap if anyone runs into that problem in the future

 

Put all the radiator and front end back together, fired it up, drove it home and went to bed!

Edited by son of stig
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love your work!!!

 

ive had a few 1 night stands with a couple of KE2#'s in my time also.

making one good ke20 out of two then flogging off the lesser of the two :dance:

 

i used to do it for the fun and also just quietly made a tidy profit on the side :S

 

keep it up.

cheers, scott

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So who wants to explain to me why it is beneficial to put a 3k head on a 4k like the motor ive just put in? I assume it would raise compression a bit? I can't really tell much noticable difference between it and the standard 4k that id driven about 30,000km, other than the usable power drops off about 1000rpm higher. Still doesnt rev like the standard 3K's ive driven though.

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So who wants to explain to me why it is beneficial to put a 3k head on a 4k like the motor ive just put in? I assume it would raise compression a bit? I can't really tell much noticable difference between it and the standard 4k that id driven about 30,000km, other than the usable power drops off about 1000rpm higher. Still doesnt rev like the standard 3K's ive driven though.

 

3K motor's rev harder due to the shorter stroke.

 

The 3K head on the 4K block that came out of the KE25 that I put on had been shaved slighty, which upped the compression which in turn pulled a shitload harder than when it had the farked 4K head on the block.

 

There will be a difference in torque output between the two motors though, being the 3K/4K hybrid will have more usable torque and therefore outperform a 3K, but not by a huge amount.

 

Throw a pair of twin sidies on it, a bigger cam and and some extractors and it will be a whole new engine. :S

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3K motor's rev harder due to the shorter stroke.

 

The 3K head on the 4K block that came out of the KE25 that I put on had been shaved slighty, which upped the compression which in turn pulled a shitload harder than when it had the farked 4K head on the block.

 

There will be a difference in torque output between the two motors though, being the 3K/4K hybrid will have more usable torque and therefore outperform a 3K, but not by a huge amount.

 

Throw a pair of twin sidies on it, a bigger cam and and some extractors and it will be a whole new engine. :S

 

sweet, cheers. makes sense. as tempting as the upgrades are, I'm trying to keep the motor as standard as possible for now.

 

i keep forgetting my dailys are dailys, don't want to end up with another modified project in the shed!

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