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Ke25 Without Powers


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Since powercruise last month i have been working on my other corolla, decided to get it going and have it as my work car for awhile.

 

Ive had this car probably 8 years, it was a flawless body when i got it, not long after i gave it a bare metal 2 pack respray, then drove it to work for a few years.

 

I cooked it on the way home one day, so i parked it up for probably the last 5 years.

 

Last year i decided to put one of my spare sr20's in it, but after doing most of the needed mods the idea just didnt feel right, so i abandoned that idea and left it until now.

 

So this is where I'm at, factory 4k 1300cc, 5 speed box, standard everything.

 

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The first thing i have done was strip the engine bay to bare metal, this was not done when i originally resprayed the car, i simply sprayed over the existing paint because the motor was still in there. Engine bay is now finished in 2 pack entirely.

 

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The new powerplant, yep all 30 horsepower i recon.

 

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I bought a set of 14 x 6.5 ssr longchamps for it, they need plenty of love but were well priced, i really wanted watanabe for this one but the xr4's were cheap so both my cars now run the same wheels.

 

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Up until now the car has been auto, first a 2 speed toyoglide, then the trimatic, i hace slowly been collecting parts over the years: manual pedal box, and some decent stainless gutter trims.

 

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I bought new moulded carpet for the floor, the old stuff was kinda rank. When i removed the old carpet there was some lifted tar with a bit of surface rust. I scraped off all loose tar mostly under the drivers seat area, treated and removed the rust, then today I painted the whole floor with 2 pack to seal it properly. the colour used is a mix of leftover paint from various builds, beats paying for a litre.

 

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Tomorrow i will spray black over any parts of the floor that might be seen.

 

Tonight while the interior is all out i scrubbed it with sugar soap, the front seats are not so good these days with a few splits, the rear is still overrated.

 

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yes i do carlos, if only the shed had the height to allow it.

 

cheers!

 

progress. New carpet fitted, turned out good, seats are back in.

 

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Fuel tank painted and installed back in the car.

 

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Auto pedals out.

 

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manual pedals in.

 

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new brake master cylinder installed, all hooked up and ready to bleed now.

 

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I had cut the engine mounts off the crossmember previously, luckily i found the mounts in the car with the rest of the junk. So i welded them back into position.

 

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Then engine and gearbox in.

 

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I only had a ke30 tailshaft, very surprised the length is correct, matt you were right!!. So i bolted up the gearbox, tailshaft, engine, and speedo cable under there.

 

 

The radiator support is cut out to suit an sr20 radiator, so i guess thats what i will be using. To make the radiator fit better though it needed some changes to the bottom tank.

 

I cut some bits out on both sides.

 

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My alloy welding is especially crap this time, has been months since I've used the welder.

 

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fits perfectly now!

 

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assembled the front end.

 

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I had to extend the top piece for the radiator support, since the new hole is so big it no longer reached.

 

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Made up the top supports for the radiator. Not really that happy with how they look, probably should have moved the mounting points to the side of the radiator.

 

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For the radiator hoses i needed a crossover pipe for the bottom, and needed to reverse the thermostat housing.

 

To reverse the thermostat housing i needed to build one of the edges up with alloy because the housing was offset from factory. Worked out ok.

 

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I got some pipe from the exhaust shop for the crossover and joiner pipes.

 

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I got the engine started today, runs quite good, still no throttle cable, choke, reverse lights, ect, so still a bit to do.

 

Also got the brakes bled today. Was a real pain, the bleed nipple snapped off the front calliper, had to carefully drill it out and put a new bleed screw in, was successful but annoying. So now the brakes work.

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  • 1 month later...

I got this all regoed last week or the week before, gave it a buff, polished all the chrome and stainless.

 

It looks really good, and is as straight as the day I painted it about 8 years, its pretty damn straight. Its done almost zero ks in its life i would think, everything underneath is original even the shocks, yet it drives really really tight.

 

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Forgot to add. the longchamps didnt sit proper for the rwc, need different tyres or offset. These wheels wont last long, i don't like them.

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