Jump to content

Doogs' Ke20 - Lke020


Doogs

Recommended Posts

  • 2 weeks later...
Members dont see this ad

Collected the final few parts today. Crow 4220 double springs, cheers Philbey for that tip in your build thread and a few other threads. The cam grinder said I needed at least 80lbs seat pressure and 180lbs over the nose so these are about right at 200lbs. Shouldn't have a worry with coil bind as these can cope with more lift than I'm running.

 

Now I'll clean up the 3k rocker gear I bought and start the final assembly/paint/polishing.

 

IMG_20150324_152719_5521_zpsl7ra63j0.jpg

Link to comment
Share on other sites

  • 2 weeks later...

Hey guys,

 

Good progress yesterday as pics below show, everything had a good clean and plenty of oil/assembly lube prior to fitting. The last thing I want is for it to run dry after all this effort! Just need to mask it up and give it a lick of paint before fitting new welch plugs, sump, and the intake.

 

Double checking deck height post machining of pistons 2 + 3

IMG_20150405_103104_404_zpsqsl80bwc.jpg

 

Dialing in the cam

IMG_20150405_131308_897_zps6arzv5fd.jpg

 

Another hole drilled corresponding to 0.066" lift, 0.001" off ain't bad for measuring by hand and drilling with a drill press!

IMG_20150405_131330_382_zpsca9hvncu.jpg

 

Fresh head surface

IMG_20150405_135428_301_zpssl3dre0m.jpg

 

Double-row timing chain installed

IMG_20150405_135859_150_zpscpbeepxz.jpg

 

Bottom end together and progressively torqued up

IMG_20150405_140546_689_zpswexuhzn9.jpg

 

Head assembled with new stem seals and Crow double springs

IMG_20150405_144737_zpskcw47asc.jpg

 

3K rocker gear cleaned up

IMG_20150405_154507_613_zpsxrbzago4.jpg

 

A little trick Matt has used since the Bathurst 308 days; a light smear of Araldite around the sealing surface. Apparantley they had better life out of head gaskets since they employed this.

IMG_20150405_160524_635_zpslpyra95w.jpg

 

IMG_20150405_160721_462_zpszso53hss.jpg

 

Head on and torqued down, sorry again for the pictures taken with a potato. Trying to be informative as possible, really fascinating stuff (to myself at least haha).

IMG_20150405_162146_209_zpsdl3txdpv.jpg

Link to comment
Share on other sites

  • 2 weeks later...

Looking good. Keep the photos coming.

 

Thanks mate :)

 

Spent a bit of time on cosmetics today.

 

Spray on over cleaner to get off all the old baked on crud/oil.

IMG_20150422_164750_969_zps3qckzwl8.jpg

 

120 grit drill flap wheel and wet sanding

IMG_20150422_173133_182_zpsfbpe8v2r.jpg

1f99f6fb-462c-49e0-b47a-5004e4e30059.jpg

 

Steelo and water srub/polish

IMG_20150422_180923_353_zpscnalu2zn.jpg

065415.jpg

 

Autosol and a buff attachment for the drill

IMG_20150422_183008_460_zps9qiyvzoo.jpg

Edited by Doogs
Link to comment
Share on other sites

Looking good Doogs :2thumbs: keep up the great work and PICS as we all love PICS don't we :yes: , any idea when will be back on the road :rolla: ? Once we get Thomas little ROLLA all done we might have to catch up at a CARS-COFFEE & DONUT morning to get some photos of the 2 COTY cars together :) Good luck with the rest of your build . Cheers:- Stuart :wave:

Link to comment
Share on other sites

Looking good Doogs :2thumbs: keep up the great work and PICS as we all love PICS don't we :yes: , any idea when will be back on the road :rolla: ? Once we get Thomas little ROLLA all done we might have to catch up at a CARS-COFFEE & DONUT morning to get some photos of the 2 COTY cars together :) Good luck with the rest of your build . Cheers:- Stuart :wave:

 

Cheers Stuart,

 

I'm going to try and keep the progress up over the next few weeks, it'll take me a bit of time to strip the bay and paint it as well as reco the carbs. Hoping sooner rather than later, I've learnt not to try and set a deadline though haha!

Link to comment
Share on other sites

  • 3 weeks later...

So we had a bit of a roadblock to progress and had to pull the head off again!

When turning the motor over slowly by hand there was a binding point, at first thought the worry was valves hitting pistons.. Thank god it wasn't! Turns out with the amount of lift I'm running, the collet on top of the valve spring clashes on the stem seal before the valve reaches maximum lift. The valve springs were still a long was from binding but the collet was bottoming out! Off came the head and down to the machinists to get the valve guides skimmed for more clearance.

 

Here we are back together with the welch plugs in;

10471100_10205508280619304_6581023622545759649_n_zpsekl4swn7.jpg

 

Now I'll clean up the carbies and get it a bit closer to first fire.

Sadly I have my final exams coming up so that doesn't help my push to get the motor in! Once the motor is in the car I'm planning on road tripping up to North Queensland by the coast, can't wait!

Link to comment
Share on other sites

  • 1 month later...

Hey guys,

 

Exams are over so I'm getting stuck in again :)

 

I've pulled down the Weber's Matt kindly gave me and given them a run through a mate's ultrasonic cleaner before a blow out with compressed air and more cleaning with carby cleaner. Today I started removing all the hang on bits in preparation for pulling the motor out tomorrow. Bonnet, grille, radiator, extractors etc have all been taken out.

 

Before cleaning;

IMG_20150527_151605_985_zpswcewb0ch.jpg

 

Covers off;

IMG_20150617_183453_zpsvk9mo5v2.jpg

 

In the ultrasonic bath;

IMG_20150617_183433_zpswvzhqvlo.jpg

 

Clean;

11220880_10205782620677634_729776547615681759_n_zpsbtwgiyyj.jpg

 

'Before' shot of the engine bay;

11377119_10205782620557631_6116527250052394699_n_zpswbbkhc5k.jpg

Link to comment
Share on other sites

  • 3 weeks later...

Hey guys,

 

Engine bay has been stripped and etch primed along with the battery tray and a few other bolt-ins. Next time I'll pay someone to blast the bay, I underestimated how much of a fiddly job it is! With the cold weather in Melbourne I had to crank the heaters to hot box the shed before painting today. Bring back summer..

 

Fair bit of flaky rust before wire brush treatment

11692668_10205922710059781_5814661667065006994_n_zpsytmpnniv.jpg

 

So cool that a car from 1973 has a factory brace for the master!

11665533_10205922710219785_2446227291406088039_n_zpsyntjbcm2.jpg

 

Stripped at last

11267355_10205922709739773_530022542446123458_n_zpstrcn7qcc.jpg

11011756_10205922709939778_945226133050971340_n_zps2fpddbm5.jpg

Etch primed

11214367_10205922709619770_1414134382231788046_n_zpsqee0trh7.jpg

Edited by Doogs
Link to comment
Share on other sites

Had the same problems with the stem seals pretty sure mines got commy v6 ones in it.

 

Interesting, nobody else seemed vocal about it haha. Mods, might be worth adding a few tips to the FAQ?

 

Layed down some topcoat today, getting there! :)

 

11692804_10205939403317102_5162799493366211051_n_zps827vhtnh.jpg

11693808_10205939403477106_2041698949163917579_n_zpsaylm5a08.jpg

Link to comment
Share on other sites

Hi Doogs ! the little Rolla is coming along GREAT :thumbsup: and I just read about your valve stem problem . We had the same problem with the high lift cam in Thomas little Rolla :down: had to machine the top of the valve stem guides down and now use a valve stem seal that looks a lot like a rubber thimble and they work fine :yes: although I just finished porting up another head as we found one of his exhaust ports was cracked :rant: Thomas recons it is running the best it ever has , still need to book it in for another Dyno run and tune . anyway enough about Thomas little Rolla I will have to keep a bit more time on here to see how your little beast comes along look forward to catching up some time and have a chat :2thumbs: keep the great work up :) . Cheers:- Stuart :wave:

Link to comment
Share on other sites

Hi Doogs ! the little Rolla is coming along GREAT :thumbsup: and I just read about your valve stem problem . We had the same problem with the high lift cam in Thomas little Rolla :down: had to machine the top of the valve stem guides down and now use a valve stem seal that looks a lot like a rubber thimble and they work fine :yes: although I just finished porting up another head as we found one of his exhaust ports was cracked :rant: Thomas recons it is running the best it ever has , still need to book it in for another Dyno run and tune . anyway enough about Thomas little Rolla I will have to keep a bit more time on here to see how your little beast comes along look forward to catching up some time and have a chat :2thumbs: keep the great work up :) . Cheers:- Stuart :wave:

 

Thanks Stuart,

 

Yeah I'd certainly be keen to revive the Vic rollaclub scene a bit when this is running again, be good to get everyone out for a drive and catch up!

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
×
×
  • Create New...