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Gjm85'S Ke20 Build


GJM85

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Spent a good 6 hours on the project today. The results are

  • the wife is pissed I spent so long away, and I mean really really pissed off!
  • tail lights in
  • lume is down
  • door seals in
  • door handles in
  • rear 1/2 windows in
  • C pillar finishers, interior and exterior are in
  • bonnet grills in
  • sound deadening sprayed on inner front quarters
  • rust is ground back and resprayed where they dodged on the gaurd rails
  • 60% of the dash is in
  • and that's all I can think of.

Lots of painting today. Lots of beer too.

Ain't nothing getting in the way of progress, except the wife...

 

post-8643-093611400 1288428022_thumb.jpgpost-8643-012944600 1288428039_thumb.jpgpost-8643-004816200 1288428061_thumb.jpgpost-8643-088214600 1288428085_thumb.jpgpost-8643-062657200 1288428112_thumb.jpgpost-8643-054218300 1288428133_thumb.jpgpost-8643-046040400 1288428152_thumb.jpg

Edited by GJM85
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Where did you source the Rear 1/4 Window Rubbers from..if you don't mind me asking?

 

I found the dude on ebay, but I just called him up and told him I wanted the complete rubber kit. You can order indiviual stuff aswell but he only sells as pairs.

 

KE20 1/4 side rubber

 

Phils Rotories

PH: 07 3205 4433

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Got another 3 hours into car today.

Completed

  • bailey channel and weather strips in
  • front door windows in
  • inner door handles in
  • dash 100% complete
  • fuel tank painted and in
  • fuel wall in
  • rear end of the lume all wired up
  • wire wheeled the shit off the ke55 diff

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I found the dude on ebay, but I just called him up and told him I wanted the complete rubber kit. You can order indiviual stuff aswell but he only sells as pairs.

 

KE20 1/4 side rubber

 

Phils Rotories

PH: 07 3205 4433

 

Thanks for that mate.

I knew about them but i was a bit skeptical with buying things from phils rotary.

Is the window rubber made to fit and you did not have any issues with the mold or are they good quality mold?

Can you post some close up pictures would be greatly appreciated.

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Spent a couple of hours this arvo pulling the control arms, tie rods and sway bar rods out. Its all really old shit and the sleeves wouldn't come off the sway bar rods so I couldn't get them off the sway bar. Going to have to cut them off and my brothers going to machine up some one piece rods with nuts both sides to avoid this problem in the future.

The ball joints are original and so are the control arm bushes. Obviously something that no one ever touches in these cars. Can't complain about the quality of the bushings in the day though....

Dad's going to press out the old control arm and press in the new ones tomorrow. Still waiting for a set of idler arms to come up from Melbourne and still trying to source the sway bar to chassis bushes. Last resort will be getting them out of Singapore which will be a f@$k off kinda wait.

Here's some uneventful pics and some shots of the rear quarter glass seals for harun.

post-8643-024847200 1288684353_thumb.jpgpost-8643-074714400 1288684367_thumb.jpgpost-8643-056624000 1288684379_thumb.jpgpost-8643-022624800 1288684390_thumb.jpgpost-8643-075541100 1288684402_thumb.jpg

Edited by GJM85
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measure the sway bar thickness and take it to your pedders store, they will match it up

 

 

 

edit - the frist pic. sway bar link bushes. nolathane or pedders will have these in stock and prob the same as the ke30/55 link bushes

 

but yea the d bushes (bar to chassis) pedders sell a unverisal fit type with bracket

Edited by Evan G
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edit - the frist pic. sway bar link bushes. nolathane or pedders will have these in stock and prob the same as the ke30/55 link bushes

 

but yea the d bushes (bar to chassis) pedders sell a unverisal fit type with bracket

 

I've got the "link" bushes but the sleeve that separates the top bushes from the lower ones is completely siezed....

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  • 2 weeks later...

It's been almost 2 weeks so here;s an update.

 

The front end is completely rebushed with new tie rods and ball joints. The sway bar links my brother made turned out sweet. Still waiting on the struts to come back from Southside Suspension so I started on some interior.

Got the rear cards painted with vinyl paint and fitted some JVC 290W 6X9's. Got onto the local upholsterer an he reckons two or three months to upholster my seats so I'm looking elsewhere.

I've made the boot liners (base and sides) with some 3mm MDF and some black boot liner from Clark Rubber. Not finished but looks sweet. I forgot to send the taillight finishers in with the car so they didn't get painted. I hit em with silver and clear. It's different but looks alright. I got the rear bumper fitted with a shit load of fuss but it's on.

Got the diff cleaned up, resealed and painted. New brake cylinders and shoes. Looks the mustard on my hotdog. :happy:

 

Can't remember what else so here's some pics.

post-8643-037444100 1289720454_thumb.jpgpost-8643-091142000 1289720487_thumb.jpgpost-8643-002596100 1289720526_thumb.jpgpost-8643-098306300 1289720564_thumb.jpgpost-8643-054813000 1289720584_thumb.jpgpost-8643-032487500 1289720603_thumb.jpgpost-8643-066363400 1289720624_thumb.jpgpost-8643-067017800 1289720655_thumb.jpgpost-8643-099710900 1289720680_thumb.jpgpost-8643-075278800 1289720706_thumb.jpg

Edited by GJM85
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