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Trev's Ae71 Panelvan N/a Bigport

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  • Author

Motor & box goes to work monday to get finished off, Engine will be cleaned, Cooling pipes brazed up for hose lip, Exedy clutch fitted (maybe a flywheel lighten), Engine mounts fitted while the box gets the shaft play sorted out, Hopefully if i get that all done on monday then it will be in monday night.

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  • Author

I didnt end up taking the motor to work today so i just took the box up, Found out that the play was due to a worn input shaft bearing so i pulled it apart and now I'm going to do all the bearings, Pics:

 

All external parts stripped off:

post-1373-1206351055_thumb.jpg

 

The gunk that was inside:

post-1373-1206351072_thumb.jpg

 

Gearsets:

post-1373-1206351087_thumb.jpg

 

The case in the washing machine:

post-1373-1206351105_thumb.jpg

 

Tomorrow i will order the bearings and clean up the housing so it looks like new (i think), Just gotta measure number 2 & 3 synchro to make sure they are fine.

  • Author
I quite literally shivered when I saw the gunk. Ewww. How many ks on the box? I drained the oil from my 400k box today and it was clean as can be, and I never changed it.

 

I would not have a clue.

  • Author

Todays lunchtime efforts turned out good, I did a quick blast just to take all the crap off, Bearings are ordered and are on the way, Some pics...

 

post-1373-1206443122_thumb.jpg

 

Well it has a bit more bling than what i thought it woulda, I was gonna do the gear housing black to break it up a bit but the aluminium will do fine:

post-1373-1206443156_thumb.jpg

 

And finally i got this in the mail today:

 

post-1373-1206443261_thumb.jpg

 

post-1373-1206443273_thumb.jpg

 

post-1373-1206443286_thumb.jpg

 

Will be replacing the thick gaskets with some softmounts.

bugger me.. what did you use to clean that gearbox? ima get me some :hmm: Great effort :D

  • Author
Did you glass bead that gear box or use oxide?

 

As it came up really GOOD.

 

cameron

 

Glass polishing bead, Our blaster is water and air but i painted the box with aluminium paint to give a better shine.

 

 

bugger me.. what did you use to clean that gearbox? ima get me some :hmm: Great effort :D

 

As above.

Ah, so not quite just cleaning. Was bout to say.. Still looks tops though. Whats next on the list?

  • Author
Ah, so not quite just cleaning. Was bout to say.. Still looks tops though. Whats next on the list?

 

I thought i made it clear in the post i did with the pics that the 1st pic was the quick clean and i just went with all aluminium.

 

Next on the list is to take the engine to work and modify the cooling pipes and give it a general clean up, Hopefully i will kit the carbies next week.

  • Author

New bearings came today but i only pressed one bearing onto the shaft in my lunch hour, Tomorrow the box should be complete again.

Nice work buddy.

  • Author

Oh yeah no more input shaft play in the gearbox, It will be fully assembled tomorrow and the motor is going to work tomorrow for sure.

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